testing Wiring looms

Wiring looms, sometimes called a cable loom or electrical loom, generally consist of many different types of wires, components and terminations in a much more complex layout when compared with a cable assembly or wiring harness.

The more complex the assembly, the greater the need for rigorous testing to validate reliability and performance under real-world conditions.  And that's where we come in, with Automeg®.

AUTOMEG

Complete wiring loom testing with one connection to UUT.

Automeg® offers a streamlined and efficient solution for wiring loom testing, including the ability to test active components.

Whether used on propulsion aircraft, electric aircraft, electric vehicle or in the harness shop, Automeg can improve accuracy of termination, connections, verify proper functioning of active components, and provide quick accurate feedback of test results in a clear easy to read format.

Spacecraft wire harnesses PZL

Wiring Loom testing as simple as connecting the interface cables and running the program:

Scalable test points and voltage range

The Automeg test system offers exceptional flexibility, starting with 64 test points and scaling up to meet your specific requirements.

It supports voltages ranging from 1500VDC up to an impressive 30,000VDC, making it suitable for a variety of demanding applications.

 

 

Comprehensive testing capabilities

Automeg provides a full suite of testing functions, including Continuity, Shorts testing, Insulation Resistance, Hi-POT (both DCV and ACV), component testing, and Diode testing.

This versatility ensures thorough validation of electrical assemblies across a wide range of requirements.

Intuitive MKAT software

MKAT, our test management software is designed with simplicity in mind. Easy to learn and use, it allows operators to quickly become proficient, reducing training time and ensuring smooth operation in any testing environment. MKAT was rated ‘easy to use’ by 87% of our customers.

Custom interface options

Tailored to your needs, the system supports a variety of interface options, which can be designed based on your specific requirements.

This ensures seamless integration into your existing workflows and systems.

Flexible configurations for any environment

The Automeg test system is available in multiple configurations to suit different operational setups, including rack-mounted housings, portable formats, distributed satellite systems, and static desktop units.

This adaptability ensures the system fits perfectly into your workspace and use case.

 

Rapid test program creation with APG

Creating test programs has never been easier. Using the Auto Program Generator (APG) in the MKAT software, programs can be generated in minutes with just a connection list and cross-reference list.

This feature significantly reduces setup time, enabling faster deployment and greater efficiency.

 

 

Contact us to request a quote, demo or more details about solutions for testing wiring looms.

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CASE STUDY

Dramatically reduce wiring loom TAT and human error.

One of our MRO customers who were testing wiring looms manually using a multimeter.  The results were taking hours to a full day, seriously effecting the turnaround time (TAT) of aircraft repairs.

The Automeg test system in mobile format was used to test wiring looms on aircraft and in the harness shop.

Automeg enabled the customer to reduce the inspection and testing phase from hours (using two people) to minutes (using one person).  In addition, the labor cost savings alone provided a quick ROI of the test system.

wire harnesses itel

"MK are the industry standard for automated test equipment.  Using the Automeg F1500 has greatly improved our efficiency and accuracy when testing."

Sam Baker, Sales Manager

Itel Electronics

"Everything is going well with the D2500 tester and it is being used quite a bit.  The harness shop is growing very rapidly, so we are having conversations about possibly purchasing a second tester."

Willy Perez, Engineering Department

Summit Aerospace

"Without MK's systems, wire harness manufacturers would find it extremely difficult to keep pace with competitors and risk supplying non-conforming assemblies."

Sam Baker, Sales Manager

Itel Electronics

"Just wanted to say thank you to your team who helped get our Automeg F1500 built and delivered to us so quickly. It's working flawlessly to enable us to catch up with our workload."

David Spearink, Quality Manager

Tenkay Electronics

"The labour savings along provided a quick ROI of the Automeg test system."