RTS

The game-changer.

A miniaturised modular test system, RTS ® (Real Time Scanner) uses minimal interface cables to check wiring during installation for instant test results.

Download the brochure

Instant testing, 90% fewer interface cables.

RTS uses micro switching technology to enable you to test wire assemblies in real time. It also reduces the need for high cost interface cables by around 90%.

A best-in-class solution for aircraft and train FAL testing, the system also offers many benefits for wire harness and sub-assembly manufacturers. Suitable applications include formboard harness testing, installed harness test in the unit under test, and high pin count, high connector count assemblies.

How RTS helps you achieve real time savings:

Miniature design

A combination of modern electronics, low profile components and a robust plastic enclosure means minimal interface wiring to your product under test.

A miniaturized test system means reduced footprint, simpler storage, reduced handling effort, rapid deployment, and less interruption to other work packages during the test phase.

Magnetic connectors

The satellite modules are linked to the umbilical by the unique magnetic MAG connector. Designed in-house by our NPD team, the MAG enables simple and rapid hookup, rapid disconnect, and a faster overall test phase.

Magnetic polarisation lets the operator “feel” the correct orientation of the connector even without line of sight.  Quick disconnection protects from accidental damage if the module or interface wiring is pulled on by mistake.

 

Advanced technology

RTS uses a low voltage, ultra-fast settling, constant current source and a high speed voltmeter to achieve sub-millisecond measurement times.

Combined with the latest technology in high speed solid-state switches means the system takes continuous measurements, scanning over the whole Unit Under Test (UUT) repeatedly and presenting real-time data to MKAT software.

This unique combination of super high-speed technologies means our customers are reporting more than 30% reduction in overall testing time.

 

Full colour indicators

Each connector is fitted with a full colour RGB indicator. This adds to the real-time feedback by visually showing the state of each connection, so operators can identify fault locations and fix them immediately.

The configurable LED indicators guide the operator to specific fault locations faster, providing clearer fault diagnostics and reduced testing time.

Reduced footprint & handling

The unique miniaturised switching modules mean a reduced storage and deployment footprint.

They fit into small spaces to connect directly to each harness connector with no need for long interface cables from rack-based systems.   Adaptor cables are typically 20cm in length, compared to traditional interface cables of 5m to 10m.

The RTS system also eliminates health and safety concerns related to moving traditional heavy rack systems.

Easy-to-use test management software

RTS is powered by MKAT test management software, rated 'easy to use' by 87% of our customers.

The interface displays the real time data to the operator, with easy search and filtering options.

Multiple operators can simultaneously view reports specific to their section of the test product, for faster and more efficient testing.

Our Active xRef technology means the system adapts automatically, so incorrect connections cannot be made.

Learn more

The building blocks for your fast, smart test system. Go configure.

A custom combination of modules and smart interfaces enables you to configure the perfect solution to suit your application.  If your requirements change, simply add or remove components as needed.

RTS packshot 1 - simplified diagram
RTS UCM control module.
Angled side view of an RTS uSat component.
Close of RTS nSat component showing magnetic connector on the end
Top view of an RTS nSat component showing length of cable.
RTS Mag connector
RTS Mag connector
2.3 RTS - Customer logo 1 Airbus
Exail logo
2.3 RTS - Customer logo 2 GE
Instrumentation Frontier Scientific logo
Lightning eMotors logo

“RTS is an innovative solution compared to traditional wiring testers. It allows workload reduction by fast set-up and fast testing.”

Olivier Boizot, Project Leader

Airbus

Your test setup with 90% fewer interface cables. Imagine that.

Remove the headache of cable maintenance and testing hook-up time.  A typical rack-based test system can require up to 170km of interface cables for a full aircraft test.  RTS eliminates this burden by using miniature switching modules that fit inside the unit under test.

The result?  There are now only typically 8 umbilical cables for a full aircraft test system.

RTS FAL avionics bay hatch - before RTS FAL avionics bay hatch - after
IMG_4923

Low current, low voltage = high efficiencies.

The miniaturized, lightweight format of the RTS system combined with the low current and low voltage measurement signal means that harness assembly and testing can be carried out simultaneously.

This feature is especially useful when it enables large assemblies such as aircraft and trains to be tested during the installation and equipping phase – eliminating the test stage and offering great production efficiency gains.

When it comes to Real Time Scanning, we have a lot to talk about...

Lockheed Martin news image

Lockheed Martin order first RTS system

Modular wire harness test system

Benefits of a modular wire harness test system

An award certificate with the words Elektra 2022 Highly Commended for RTS in the Test Product of the Year category. The certificate is placed on a table with a red RTS component on top of it.

RTS scores hat-trick win at 2022 Elektra Awards

Image showing two awards presented to MK Test Systems for RTS. The award on the left is an angular glass trophy with an engraving of the words Tech South West Awards 2022 AeroTech Award MK Test Systems. To the right of this award is a Silver certificate awarded to MK Test Systems for the category of Most Innovative Project for the Future of Manufacturing in the 2022 E&T Innovation Awards.

RTS is double award winner

An gold award in the shape of a star with a polished wooden base and blank plaque sits on a tabletop in the foreground of the image. The background is blurred and shows rows of red seats in an empty auditorium of a theatre

‘AeroTech’ nomination for RTS at Tech South West Awards

Contact us to request an RTS quote, demo or more details.

Please enter your name.
Please enter a valid email address.
Please type your message.
Submit form

Looking for more RTS resources? Head to our library.

From user manuals and technical guides to case studies and FAQs, our resources will help you make the most of your testing processes.

Visit the library
Training hero image - resource library
BACK TO THE TOP
BACK TO TOP