Testing Wiring Looms
Wiring looms, sometimes called a cable loom or electrical loom, generally consist of many different types of wires, components and terminations in a much more complex layout when compared with a cable assembly or wiring harness.
The more complex the assembly, the greater the need for rigorous testing to validate reliability and performance under real-world conditions. And that’s where we come in, with Automeg®.
AUTOMEG
Complete wiring loom testing with one connection to UUT.
Automeg® offers a streamlined and efficient solution for wiring loom testing, including the ability to test active components.
Whether used on propulsion aircraft, electric aircraft, electric vehicle or in the harness shop, Automeg can improve accuracy of termination, connections, verify proper functioning of active components, and provide quick accurate feedback of test results in a clear easy to read format.
Wiring Loom testing as simple as connecting the interface cables and running the program:
The Automeg test system offers exceptional flexibility, starting with 64 test points and scaling up to meet your specific requirements.
It supports voltages ranging from 1500VDC up to an impressive 30,000VDC, making it suitable for a variety of demanding applications.
Automeg provides a full suite of testing functions, including Continuity, Shorts testing, Insulation Resistance, Hi-POT (both DCV and ACV), component testing, and Diode testing.
This versatility ensures thorough validation of electrical assemblies across a wide range of requirements.
MKAT, our test management software is designed with simplicity in mind. Easy to learn and use, it allows operators to quickly become proficient, reducing training time and ensuring smooth operation in any testing environment. MKAT was rated ‘easy to use’ by 87% of our customers.
Tailored to your needs, the system supports a variety of interface options, which can be designed based on your specific requirements.
This ensures seamless integration into your existing workflows and systems.
The Automeg test system is available in multiple configurations to suit different operational setups, including rack-mounted housings, portable formats, distributed satellite systems, and static desktop units.
This adaptability ensures the system fits perfectly into your workspace and use case.
Creating test programs has never been easier. Using the Auto Program Generator (APG) in the MKAT software, programs can be generated in minutes with just a connection list and cross-reference list.
This feature significantly reduces setup time, enabling faster deployment and greater efficiency.
Contact us to request a quote, demo or more details about solutions for testing wiring looms.
CASE STUDY
Dramatically reduce wiring loom TAT and human error.
One of our MRO customers who were testing wiring looms manually using a multimeter. The results were taking hours to a full day, seriously effecting the turnaround time (TAT) of aircraft repairs.
The Automeg test system in mobile format was used to test wiring looms on aircraft and in the harness shop.
Automeg enabled the customer to reduce the inspection and testing phase from hours (using two people) to minutes (using one person). In addition, the labor cost savings alone provided a quick ROI of the test system.
