Wire harness testing

Setting the industry standard for testing in harness shops.

The Automeg and RTS test systems offer powerful, flexible and simple to use wire harness testing capabilities.  We have a wide range of specifications and formats to suit your business, with optional modules for extra functionality if needed.

Automeg

Automeg® streamlines QA for manufacturers by automating the wire harness testing process to quickly identify issues and enhance efficiency and reliability.

Perfect for manufacturing and maintenance environments, the Automeg reduces turnaround times while maintaining the highest performance standards, making it essential for quality assurance in automotive, aerospace, rail, and beyond.

Faster inspection times, greater accuracy.

Spacecraft wire harnesses PZL
RTS application 2 - formboard harness testing

RTS

Instant results using 90% fewer cables.

RTS uses micro switching technology to carry out wire harness testing in real time. It also reduces the need for high cost interface cables by around 90%.

A best-in-class solution for wire harness and sub-assembly manufacturers, RTS is ideally suited for formboard harness testing, and high pin count, high connector count assemblies.

Why choose MK Test Systems for your wire harness testing:

Test bench integration

Our systems can be integrated into test tables and test benches for the automated connection and testing of harnesses.

We've worked with partners such as Dinefer to supply high voltage test systems for integration into their benches.

 

 

Save hours of testing time

Customers consistently save hours of testing time by implementing our systems.

In one example, an aircraft harness manufacturer had issues with testing complex harnesses of up to 600 connections. Their manual testing took over 5 hours for continuity and HV testing alone, with no time short circuits being tested due to the length of time it would take.

The Automeg D1500 transformed the testing process, and enabled 100% of the wires to be tested for complete continuity, short circuit and HV insulation.

The test phase  was reduced to just 146 seconds per harness - 98% faster!

Easy-to-use test management software

Powered by MKAT test management software, rated ‘easy to use’ by 87% of our customers.

Contact us to request a quote, demo or more details about our wire harness testing solutions.

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Resources

Want to see more use cases?

Browse the rest of our application examples, searchable by lifecycle stage or industry, to find your best fit.

"MK are the industry standard for automated test equipment.  Using the Automeg F1500 has greatly improved our efficiency and accuracy when testing."

Sam Baker, Sales Manager

Itel Electronics

"Everything is going well with the D2500 tester and it is being used quite a bit.  The harness shop is growing very rapidly, so we are having conversations about possibly purchasing a second tester."

Willy Perez, Engineering Department

Summit Aerospace

"Without MK's systems, wire harness manufacturers would find it extremely difficult to keep pace with competitors and risk supplying non-conforming assemblies."

Sam Baker, Sales Manager

Itel Electronics

"Just wanted to say thank you to your team who helped get our Automeg F1500 built and delivered to us so quickly. It's working flawlessly to enable us to catch up with our workload."

David Spearink, Quality Manager

Tenkay Electronics

"Without MK's systems, wire harness manufacturers would find it extremely difficult to keep pace with competitors and risk supplying non-conforming assemblies."