cable testing in spool form

When cables are manufactured, transported, or stored in spool form, their integrity and performance are critical.

Cable testing in spool form is one way to ensure they are free of defects and damage before installation.  Essential to maintaining safety, efficiency, and durability; the Automeg® test system ensures cables will meet the necessary performance standards before they are installed in various applications.

AUTOMEG

Complete electrical testing, even when coiled.

Automeg® is a vital piece of equipment for assessing the integrity and safety of electrical cables and wires, particularly for QA at the manufacturing stage.

It plays a crucial role in ensuring cables, especially those still in coil form, meet the necessary performance standards before they are installed in various applications.

This test process helps detect faults, weaknesses or defects in cables, reducing the risk of failure after installation and improving the long-term reliability of electrical systems.

cable testing in spool form hero image

Going round in circles when cable testing in spool form? Here's how Automeg helps:

Comprehensive testing capabilities

The primary tests conducted during the cable manufacturing process include:

  • Continuity Testing: This ensures that there are no breaks, open circuits, or faults in the coiled cable.
  • HV Testing: The most significant advantage of Automeg is HV testing, to ensure the cable can handle high voltages in normal operation.
  • Insulation Resistance: This is one of the most basic yet essential checks, measuring the resistance of the cable’s insulation to leakage currents.

Flexible configurations for any environment

The Automeg test system is available in multiple configurations to suit different operational setups, including rack-mounted housings, portable formats, distributed satellite systems, and static desktop units.

This adaptability ensures the system fits perfectly into your workspace and use case.

 

Intuitive MKAT software

MKAT, our test management software is designed with simplicity in mind. Easy to learn and use, it allows operators to quickly become proficient, reducing training time and ensuring smooth operation in any testing environment. MKAT was rated ‘easy to use’ by 87% of our customers.

Contact us to request a quote, demo or more details about solutions for cable testing in spool form.

Please enter your name.
Please enter a valid email address.
Please type your message.

CASE STUDY

Streamlining testing for improved performance.

A cable manufacturing company approached MK to improve its processes for cable testing in spool form.

Its current equipment was slow and limited, requiring 2–3 repeated test runs to achieve results. Testing consumed much of the day, limiting productivity and producing incomplete reports.

By implementing the Automeg cable tester system in a mobile format, paired with the customized MKAT software solution, the company replaced its outdated methods with a faster, more efficient single-pass testing process.

This new approach saved significant time, reduced labor, and delivered secure, comprehensive results, transforming their daily operations and improving overall performance.

cable testing in spool form case study image

"MK are the industry standard for automated test equipment.  Using the Automeg F1500 has greatly improved our efficiency and accuracy when testing."

Sam Baker, Sales Manager

Itel Electronics

"Everything is going well with the D2500 tester and it is being used quite a bit.  The harness shop is growing very rapidly, so we are having conversations about possibly purchasing a second tester."

Willy Perez, Engineering Department

Summit Aerospace

"Without MK's systems, wire harness manufacturers would find it extremely difficult to keep pace with competitors and risk supplying non-conforming assemblies."

Sam Baker, Sales Manager

Itel Electronics

"Just wanted to say thank you to your team who helped get our Automeg F1500 built and delivered to us so quickly. It's working flawlessly to enable us to catch up with our workload."

David Spearink, Quality Manager

Tenkay Electronics

"The labour savings along provided a quick ROI of the Automeg test system."